Lean: Standard Work is a driver for Lean Success. Use this 8 step process to implement Lean standard work that really works. Plus get in easy steps pdf article on PDF.
Armed with that basic information, you still have one big decision to make. Where do you start implementing Lean standard work? It can be overwhelming to walk into an area and try to put standard work in place for the first time. Fortunately, there’s a straightforward, step-by-step method to implementing Lean standard work on the shop floor.
Assuming that you already know where you want to put Lean standard work in place, you need to evaluate your starting conditions. Lean standard work process go more smoothly. You will have limited time, though, so don’t try to go after everything. If you do try to clear the whole list of problems, you’ll never get around to putting standard work in place. Lean standard work is supposed to be up and running. You might have identified more attractive projects, but they won’t help you if they are delivered late. Just remember to fix them after you get standard work in place and stabilized!
There are a couple of tools that will make this process easier. The problems you note while recording cycle times should be documented in a Pareto Chart. This will help you get a sense of the top few things that are causing most of the variation. Then eliminate those underlying problems, rather than treating symptoms. Unfortunately, some teams end up spending a lot of time arguing about the best way to do that. Time and time again, quickly taking action on the shop floor to put an improvement in place beats sitting around talking about it in a conference room.